Product Description
Industrial Custom Processing Wheel Hub Bearing Steel Traction Reverse Flow Double Plate Pulley for drilling rig
Product Description
Container crane pulley block,
With high bearing capacity, high wear resistance and long service life
Sheave features:
1) Material: Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C
2) Groove surface quench: HRC45-55
3) Groove surface quench depth: 2mm-2.5mm
4) groove MT after heat treatment and welding line UT and MT
4) Max processing diameter: 2, 000mm
5) Short production cycle
It is used for crane equipment, port equipment, oil drilling rig and so on.
| Code | Wire rope diameter(mm) | Main dimension(mm) | Weight for reference(kg) | ||||||
| D | D1 | R | b | W | D2 | B | |||
| BX1251 | 10-14 | 355 | 400 | 7 | 37 | 28 | 55 | 64 | 16 |
| BX2251 | >14-19 | 450 | 510 | 10 | 50 | 38 | 80 | 74 | 28 |
| BX3251 | >19-23.5 | 560 | 631 | 12 | 60 | 46 | 95 | 90 | 50 |
| BX4251 | >23.5-30 | 710 | 800 | 15 | 73 | 57 | 130 | 106 | 91 |
| BX5251 | >23.5-30 | 900 | 1012 | 19 | 92 | 72 | 160 | 128 | 158 |
| BX6251 | >30-37 | 1000 | 1126 | 22 | 104 | 82 | 160 | 128 | 200 |
| BX7251 | >43-50 | 1250 | 1402 | 26 | 123 | 98 | 190 | 148 | 394 |
| BX8251 | >50-58 | 1400 | 1572 | 29 | 135 | 110 | 190 | 148 | 504 |
Detailed Photos
Our Advantages
Application
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Company Profile
Factory introduction
HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.
Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.
With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.
By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.
HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.
Customer Visiting
Certifications
Packaging & Shipping
| Sever&FAQ |
Our Service:
If you are interested in any of our products, please contact me freely! Warmly Welcomed your visit to our factory in China, OEM service will be ok.
FAQ:
Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder’s contact details if there is any in China.
Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.
Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.
Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.
Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,
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| Type: | Lifting |
|---|---|
| Material: | Steel |
| Lifting Capacity: | <1T |
| Fixed Form: | Welding Type |
| Shape: | Round |
| Certification: | ISO 9001 |
| Customization: |
Available
| Customized Request |
|---|
How are wheel pulleys employed in automotive engines and accessories?
Wheel pulleys play a crucial role in automotive engines and accessories, contributing to various functions and systems. Here’s a detailed explanation:
1. Serpentine Belt System:
Wheel pulleys are commonly employed in automotive engines as part of the serpentine belt system. This system consists of a single, continuous belt that drives multiple accessories and systems in the engine, such as the alternator, power steering pump, water pump, air conditioning compressor, and more. The wheel pulleys, also known as idler pulleys or tensioner pulleys, are strategically positioned along the belt path to guide and tension the belt, ensuring proper engagement and power transfer to the accessories.
2. Power Transmission:
In automotive engines, wheel pulleys are integral to power transmission. The crankshaft pulley, often the largest wheel pulley in the system, transfers the rotational motion from the engine’s crankshaft to the serpentine belt. The belt then distributes this power to the various accessories, allowing them to operate and perform their respective functions. Wheel pulleys enable efficient power transmission, maintaining the overall performance and functionality of the engine and its accessories.
3. Belt Tension and Alignment:
Wheel pulleys in automotive engines are designed to maintain proper belt tension and alignment. Tensioner pulleys are equipped with mechanisms that apply tension to the serpentine belt, ensuring it remains tight and properly engaged with the pulleys. Idler pulleys guide the belt along its path and help maintain its alignment, preventing slippage or disengagement. Proper tension and alignment provided by wheel pulleys are crucial for the reliable operation of the serpentine belt system.
4. Overrunning Alternator Pulley:
An overrunning alternator pulley (OAP) is a specialized type of wheel pulley used in automotive alternator systems. The OAP allows the alternator to freewheel or decouple from the engine during certain conditions, reducing drag and improving fuel efficiency. It incorporates a one-way clutch mechanism that allows the alternator to rotate freely in one direction while locking in the other direction when the engine is generating power. The OAP wheel pulley contributes to smoother operation, reduced vibrations, and improved overall efficiency of the alternator system.
5. Customization and Performance:
Automotive wheel pulleys can be customized and optimized for specific applications to enhance performance. They can be designed with specific groove profiles, dimensions, or surface coatings to maximize belt engagement, reduce noise, or improve durability. Additionally, lightweight materials such as aluminum or composite alloys are often used to reduce rotational mass and improve engine efficiency.
6. Maintenance and Replacement:
Proper maintenance and timely replacement of wheel pulleys are essential in automotive engines and accessories. Regular inspection helps identify any wear, misalignment, or damage to the pulleys or belts, ensuring optimal performance and preventing potential failures. When necessary, damaged or worn wheel pulleys should be replaced to maintain the reliability and functionality of the engine and its accessories.
Overall, wheel pulleys play a vital role in automotive engines and accessories, contributing to power transmission, belt tension, alignment, and overall system performance. Their inclusion in serpentine belt systems and specialized applications like overrunning alternator pulleys ensures the efficient and reliable operation of automotive engines and accessories.
Can wheel pulleys be customized for specific machinery and equipment?
Yes, wheel pulleys can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation of how wheel pulleys can be customized:
1. Pulley Size and Diameter:
Wheel pulleys can be manufactured in various sizes and diameters to match the specific dimensions and space constraints of the machinery or equipment. Customizing the pulley size ensures proper fitment and optimal power transmission.
2. Material Selection:
Depending on the application and environmental conditions, the material of the wheel pulley can be customized. Common materials used for wheel pulleys include metals such as steel, aluminum, or cast iron, as well as high-strength plastics. The choice of material is based on factors such as load capacity, durability, corrosion resistance, and weight considerations.
3. Shaft and Bearing Design:
The shaft and bearing design of the wheel pulley can be tailored to suit the specific load requirements and operating conditions of the machinery or equipment. This involves selecting the appropriate bearing type, size, and lubrication method. Additionally, the shaft can be customized in terms of length, diameter, and keyway specifications.
4. Pulley Groove Profile:
The groove profile of the wheel pulley can be customized to match the specific type of belt, rope, or cable used in the power transmission system. Different profiles, such as V-shaped, round, or flat, can be machined into the pulley to ensure proper engagement and grip with the power transmission element.
5. Surface Coatings and Treatments:
In certain applications, wheel pulleys may require surface coatings or treatments to enhance their performance. Customizable options include corrosion-resistant coatings, wear-resistant treatments, or special finishes to reduce friction and improve overall efficiency.
6. Integration of Additional Features:
Depending on the machinery or equipment’s unique requirements, wheel pulleys can be customized to integrate additional features or components. For example, pulleys can be designed with built-in keyways, set screws, or flanges for easy installation and alignment. Customized pulleys can also accommodate specific belt tensioning mechanisms or belt tracking systems.
7. Balancing and Precision Machining:
For high-speed applications or machinery that demands precise operation, wheel pulleys can undergo customized balancing and precision machining processes. This ensures smooth operation, minimizes vibrations, and reduces wear on the power transmission system.
By offering customization options in terms of size, material, shaft design, groove profile, surface coatings, additional features, and precision machining, wheel pulleys can be tailored to meet the specific requirements of machinery and equipment. This customization capability allows for optimized performance, reliability, and efficiency in power transmission systems.
In which industries are wheel pulleys commonly used?
Wheel pulleys find applications in various industries where power transmission and motion control are essential. Here’s a detailed explanation of the industries commonly using wheel pulleys:
1. Manufacturing Industry:
Wheel pulleys are extensively used in the manufacturing industry, where they are employed in machinery and equipment for various processes such as cutting, shaping, drilling, and milling. They enable efficient power transmission and motion control in manufacturing operations.
2. Automotive Industry:
In the automotive industry, wheel pulleys are widely utilized in engines to drive accessories such as the alternator, power steering pump, water pump, and air conditioning compressor. They also play a crucial role in the timing belt or chain system, ensuring precise synchronization of engine components.
3. Material Handling Industry:
Wheel pulleys are commonly found in the material handling industry, which includes warehouses, distribution centers, and logistics operations. They are used in conveyor systems, lifting equipment, and material handling machinery, facilitating the movement and transportation of goods and materials.
4. Construction Industry:
In the construction industry, wheel pulleys are employed in various construction machinery and equipment. They are used in cranes, hoists, concrete mixers, and other machines involved in lifting, moving, and handling heavy construction materials.
5. Mining and Quarrying Industry:
The mining and quarrying industry extensively uses wheel pulleys in machinery and equipment for mining operations. Wheel pulleys are employed in conveyor systems, crushers, screens, and other equipment involved in the extraction and processing of minerals and aggregates.
6. Agricultural Industry:
Wheel pulleys are commonly used in agricultural machinery and equipment. They find applications in tractors, combines, harvesters, and other farming equipment, enabling functions such as driving conveyor systems, cutting blades, and grain handling mechanisms.
7. Printing and Packaging Industry:
Wheel pulleys are essential components in printing and packaging machinery. They are used in systems for paper feeding, web tension control, roll-to-roll movement, and other processes involved in printing, packaging, and converting operations.
8. HVAC Industry:
In the heating, ventilation, and air conditioning (HVAC) industry, wheel pulleys are used in equipment such as fans and blowers. They enable the circulation of air and contribute to the cooling, heating, and ventilation of buildings and enclosed spaces.
9. Fitness and Sports Industry:
Wheel pulleys are commonly found in exercise equipment used in fitness centers, gyms, and home settings. They are used in treadmills, stationary bikes, rowing machines, and other fitness equipment to facilitate power transmission and motion control.
10. Marine and Shipbuilding Industry:
In the marine and shipbuilding industry, wheel pulleys are utilized in various applications on ships and offshore structures. They are used in winches, cranes, anchor handling systems, and other equipment involved in marine operations.
These are just a few examples of the industries where wheel pulleys are commonly used. Wheel pulleys have versatile applications, enabling efficient power transmission and motion control in a wide range of industries that rely on machinery and equipment for their operations.
editor by CX
2024-04-24