China supplier Customized Sheet Metal Stamping Machinery Belt Wheel Pulleys for Auto with Best Sales

Product Description

Customized Sheet Metal Stamping Machinery Belt Wheel Pulleys for Auto
 

Specifications:
1. Item: pulleys
2. material: carbon steel
3. surface treatment: galvanized
4. tolerance: +/- 0.1mm
5. process: Punching/pressing through stamping tooling
6. industrial: Metal stamping parts/punching parts/pressing parts
7. certificate: ISO 9001: 2015, SGS, Rohs.

1. We are ODM&OEM, design according to your drawing.
2. Rich experience and good technology support.
3. Manufacturer and Trade Company.
4. Low MOQ is accepted.
5. 100% inspection before delivery.
6. Competitive price with high quality.
7. Convenient transportation (HangZhou, HangZhou, ZheJiang …). 

 

 

 

Materials Carbon steel(cold rolled steel sheet, galvanized steel sheet or tube), stainless steel, copper, brass, aluminum,etc. 
Surface treatment All kinds of surface treatment is available, polishing, zinc plating, nickel plating, chrome plating, powder coating, phosphate coating. 
Measurements According to customer’s design,drawing or sample.
Mould/tooling/die 

1. We make the toolings by ourselves according to customer’s drawing or sample.

2. We send samples to customer to confirm first

3. Single stamping die can save the cost if the quantities are not large.But the produce time is a little slow than progressive stamping die

4. Progressive die can save produce time for the large quantities products ,but the die’s cost is expensive than single stamping die.

Confirm sample If the first sample is not satisfied customer, we will modify the mould until customer satisfied.
Usage Auto machinery parts, Funiture hardware, electronic hardware, construction machinery parts, metal processing machinery etc.
Sale market Europe, Middle east, America, Africa ,South America etc.
Our Service We will answer your email or inquiry within 12 hours

 

Why choose us?
1. High skilled and well-trained working team under good management environment.

2. Quick response and support for any inquiries.

3. Over 10 years professional manufacture experience to ensure high quality of your products.

4. Large and strong production capacity to meet your demand.

5. High Quality standard and hygienic environment.
 

Deep drawing stainless steel parts are heavily used in the automotive industry because they are resistant
to heat and corrosion. By using a particular grade of magnetic steel, stainless steel parts also offer electrical
benefits. Stainless steel medical components, using grades 304, 305, and 430, provide benefits to the
medical industry as well. No matter the composition or intended use, we produce quality deep drawn
stainless steel parts that are strong, durable, and wear resistant.

1).Do you provide samples?   
Yes,we can offer the standard product sample freely,we do not bear the freight. Sample preparation
will take some time, and if you asked to use DHL, Blue Dart Express, FedEx, etc. to send samples,
you can inform us in advance to prepare.  

2).How can I know the completion of my order?
Upon receipt of the deposit, we will immediately arrange for the production. After the order is
completed, we will inspect and test all products carefully to ensure no damage and lost, we will
also send you the detection images of your order before delivery for your to confirmation.  

3).Can you guarantee your products?  
Yes, we guarantee your 100% satisfaction on all our products. Please feel free to feedback us
immediately if you are not satisfied with our quality or service. If the product does not meet the
contract requirements, we will send you a free replacement or give you compensation in the next
order. For foreign orders, we ensure most accessories. In some special cases, we will give discount
as a solution. 

       

You can look through our website to find your interest or email your any questions through
below approach! We will reply to you within 12 hours.

Shipping Cost:

Estimated freight per unit.



To be negotiated
After-sales Service: as Per Specification
Warranty: 6 Months
Type: Cold Stamping
Samples:
US$ 14/Piece
1 Piece(Min.Order)

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Order Sample

Belt Pulley Wheel
Customization:
Available

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Customized Request

wheel pulley

Can wheel pulleys be used in both simple and complex mechanical systems?

Yes, wheel pulleys can be used in both simple and complex mechanical systems. Here’s a detailed explanation:

1. Simple Mechanical Systems:

Wheel pulleys are commonly employed in simple mechanical systems where basic power transmission or motion control is required. For example, in simple belt and pulley systems, a single wheel pulley is used to transfer rotational motion from one shaft to another using a belt. This setup is often found in applications such as small machinery, home appliances, or simple mechanical devices. The simplicity of wheel pulley systems makes them easy to design, install, and maintain.

2. Complex Mechanical Systems:

Wheel pulleys also find extensive use in complex mechanical systems where multiple pulleys and belts are interconnected to achieve intricate motion control or power transmission requirements. In such systems, multiple pulleys with different sizes and configurations are arranged in various combinations to create complex mechanical arrangements like gear trains, serpentine belt systems, or timing belt systems.

Complex mechanical systems can be found in a wide range of applications, including automotive engines, industrial machinery, conveyor systems, and robotics. These systems often involve precise synchronization, high torque transfer, or the coordination of multiple moving parts. Wheel pulleys, with their ability to handle different belt types and sizes, provide versatility and flexibility in constructing complex mechanical systems.

3. Advantages in Both Simple and Complex Systems:

Wheel pulleys offer several advantages that make them suitable for both simple and complex mechanical systems:

a. Cost-Effectiveness: Wheel pulleys are relatively cost-effective compared to other complex power transmission solutions. They are often made from readily available materials and can be mass-produced, making them affordable for a wide range of applications.

b. Versatility: Wheel pulleys can accommodate different belt types, sizes, and materials, allowing for flexibility in system design. This versatility enables engineers to tailor the mechanical system to specific requirements, such as load capacity, speed, and space constraints.

c. Easy Installation and Maintenance: Wheel pulleys are relatively straightforward to install and maintain. They can be easily mounted on shafts, and belt replacement or adjustment can be performed with minimal effort or specialized tools.

d. Reliable Power Transmission: Wheel pulleys, when properly designed and installed, provide reliable power transmission with minimal slippage. The engagement between the pulley and the belt ensures efficient torque transfer, making them suitable for applications that require precise motion control or high power transmission efficiency.

Overall, wheel pulleys are versatile components that can be utilized in both simple and complex mechanical systems. Their cost-effectiveness, versatility, ease of installation, and reliable power transmission capabilities make them a popular choice across a wide range of industries and applications.

wheel pulley

How does the design of a wheel pulley affect its performance?

The design of a wheel pulley plays a crucial role in determining its performance characteristics. Here’s a detailed explanation of how the design of a wheel pulley affects its performance:

1. Groove Profile:

The groove profile of the wheel pulley is designed to match the shape and dimensions of the belt, rope, or cable used in the power transmission system. An appropriate groove profile ensures proper belt tracking, maximum contact area, and effective power transmission. The design of the groove can also minimize slippage and maximize grip, enhancing the overall performance of the pulley.

2. Diameter and Size:

The diameter and size of the wheel pulley impact its mechanical advantage and speed ratio in the power transmission system. By adjusting the pulley’s diameter or size, the speed and torque can be modified to meet the requirements of the application. A larger pulley diameter can provide higher belt or rope speeds, while a smaller pulley diameter can increase torque output.

3. Material Selection:

The choice of material for the wheel pulley affects its durability, strength, and resistance to wear and corrosion. Common materials used for wheel pulleys include metals such as steel, aluminum, or cast iron, as well as high-strength plastics. The material selection is based on factors such as load capacity, operating conditions, and environmental considerations. The right material choice ensures optimal performance and longevity of the pulley.

4. Construction and Reinforcement:

The construction and reinforcement of the wheel pulley are important for its ability to withstand the anticipated loads and stresses. The pulley may have additional features such as flanges, spokes, or ribs to increase structural integrity and distribute the load evenly. Reinforcement techniques such as ribbing, webbing, or strengthening inserts can enhance the pulley’s performance under heavy loads or high-speed applications.

5. Balance and Alignment:

The balance and alignment of the wheel pulley are critical for smooth operation and to minimize vibrations. Imbalances or misalignments can lead to excessive wear, noise, and reduced efficiency. Proper manufacturing techniques and precision machining ensure that the pulley is well-balanced and aligned, resulting in improved performance and longevity.

6. Bearing and Shaft Design:

The bearing and shaft design of the wheel pulley are essential for its rotational stability and smooth operation. High-quality bearings, selected based on load capacity and speed requirements, ensure low friction and reliable performance. The shaft design, including length, diameter, and keyway specifications, is tailored to handle the anticipated loads and provide secure power transmission.

7. Surface Coatings and Treatments:

In certain applications, wheel pulleys may undergo surface coatings or treatments to enhance their performance. Coatings such as corrosion-resistant finishes or low-friction coatings can reduce wear and extend the pulley’s lifespan. Surface treatments can also improve grip and reduce slippage, leading to better power transmission efficiency.

By considering factors such as groove profile, diameter and size, material selection, construction and reinforcement, balance and alignment, bearing and shaft design, and surface coatings or treatments, the design of a wheel pulley can significantly impact its performance. A well-designed pulley ensures optimal power transmission, efficiency, durability, and reliability in various applications.

wheel pulley

What advantages do wheel pulleys offer for power transmission?

Wheel pulleys offer several advantages for power transmission in machinery and mechanical systems. Here’s a detailed explanation of the advantages:

1. Speed Ratio Variation:

Wheel pulleys allow for speed ratio variation between the input and output shafts. By using pulleys of different sizes, the rotational speed can be adjusted, providing flexibility in power transmission systems. This advantage is particularly useful in applications where different speeds are required for different tasks or operating conditions.

2. Power Amplification:

Wheel pulleys can be designed with different diameters, allowing for power amplification. By increasing the diameter of the output pulley compared to the input pulley, the output torque can be increased while reducing the rotational speed. This power amplification capability is beneficial in applications that require higher torque at lower speeds.

3. Mechanical Advantage:

Wheel pulleys provide a mechanical advantage by utilizing the principle of leverage. By employing different pulley sizes, a smaller input force can be used to generate a larger output force. This advantage is particularly valuable in applications that involve lifting heavy loads or performing tasks that require significant force.

4. Smooth and Continuous Power Transmission:

Wheel pulleys, when used with compatible belts or ropes, offer smooth and continuous power transmission. The flexible nature of belts and ropes allows for shock absorption and dampening of vibrations, resulting in reduced noise and smoother operation. This advantage is crucial in applications where precise and consistent power transfer is required.

5. Compact and Lightweight Design:

Wheel pulleys have a compact and lightweight design, making them suitable for various machinery and equipment. Their small size and light weight contribute to space-saving and ease of installation. This advantage is particularly beneficial in applications where weight and size considerations are important, such as portable equipment or systems with limited space.

6. Cost-Effectiveness:

Wheel pulleys are cost-effective components for power transmission. They are relatively simple in design and construction, resulting in lower production costs compared to other power transmission mechanisms. Additionally, their durability and low maintenance requirements contribute to long-term cost savings.

7. Versatility and Compatibility:

Wheel pulleys are versatile components that can be used in a wide range of applications and systems. They are compatible with various types of belts, ropes, or cables, allowing for flexibility in power transmission setups. This advantage enables the integration of wheel pulleys into diverse machinery and equipment.

8. Ease of Adjustment and Replacement:

Wheel pulleys offer ease of adjustment and replacement. By changing the size or configuration of the pulleys, the power transmission characteristics can be modified to suit specific requirements. Additionally, worn or damaged pulleys can be readily replaced, minimizing downtime and maintenance efforts.

These advantages make wheel pulleys a popular choice for power transmission in machinery and mechanical systems. Their ability to vary speed ratios, provide mechanical advantage, offer smooth power transfer, and their cost-effectiveness contribute to efficient and reliable operation in a wide range of applications.

China supplier Customized Sheet Metal Stamping Machinery Belt Wheel Pulleys for Auto   with Best Sales China supplier Customized Sheet Metal Stamping Machinery Belt Wheel Pulleys for Auto   with Best Sales
editor by CX

2023-10-01