China OEM Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers double pulley

Product Description

Product Name:
Fly Wheel for Shanbao Jaw Crushers

Material Capacity:
US: ASTM A128/A532
Australia: AS2074 H1A/-H1B
British: BS 3100/ BS4844
German: GX 130 MnCr
South Africa: SABS 407 Type 1 & 2
Japan: SCMnH11
China: GB/T 5680-2571
Supported by a wide range of alloys
Austenitic manganese steels 13%MN, 18%MN, 22%MN, MN13CR2, MN18CR2, MN22CR2 MN13CRMO, MN18CRMO, MN22CRMO
High chromium white cast irons Chrome 15%, Chrome 25%, Chrome 30%
Alloy steels Various grades (SWB Germany)

Applications:
Widely used in mining industry, Quarrying & Aggregate, metallurgical industry, construction industry, chemical industry and silicate industry for crushing hard and medium hard ore and rock, such as iron ore, limestone, copper ore, sandstone, quartz and so on.

Design and Development Capabilities:
With professional designers and efficient mould making, we can correctly and quickly implement new product development.
Our company trained a group of professional designers, who have gotten long term training in Our company; besides professional skills,we think highly of complementary relationships on the job,and built teamwork,enabled personal experience and collective CHINAMFG to be brought into play or productively. As a result,we can cooperate with customers,swiftly understand and work with them,also gain the trust of painters.

Brand:
We could supply most of the Sandvik, Telsmith, Mccloskey, Trio, Symons, CHINAMFG crusher’s manganese parts and support customer’s drawings.

Manufacturing Process:

  1. Pattern inspection   >   2.film   >  3.coating   >   4.drying   >   5.moldering   >   6.cavity inspection    >   7. combine up and lower fask   >   8.vacuum

Testing:
Provide Metallographic, machinery performance, hardness, ultrasonic inspection, coloring flaw testing, ultrasonic flaw testing.

Main Material Component and can also customized:

Material C Mn Si Cr P S
ZGMn13Cr2 C: 1.0-1.3 Mn:11-14 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:17-20 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:20-24 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03

List of available Parts of STEN:

ME SANDVIK Telsmith Mccloskey Terex PE
HP200 C3054 CH430 C12+ 38 C38 1000 PE250*400
HP300 C80 CH660 JM907 44 C40 C-1540 PE400*600
HP350 C96 CH870 JM1108 52 C44 C-1550 PE500*750
HP400 C100 CS430 JM1312 57 C50 J1160 PE600*900
HP500 C106 CS440 JM1513 68 J40 J1170 PE750*1060
HP4 C110 H3800 J1107 38*58 J44 1175 PE870*1060
HP5 C120 H4800 CJ211 4448 J45 JW42 PE1200*1500
GP200 C125 H6800 CJ411 5060     PE1400*1800
GP500 C140 H7800 CJ613       PEX250*750
GP550 C150 H8800 CJ815       PEX250*1000
GP11F C160 S2800 JM1208       PEX250*1200
GP100   S3800 JM1511       PEX350*700
GP200   S4800         PEX300*1300
GP300   S6800          

About Us:

Our Products:

Our Service:

  1. Replace a new product for free or full money back for any breakage caused by any quality problems.
  2. With spare parts in stock for short delivery time.
  3. Customized with your drawings.
  4. Prompt reply for your message and email.

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Certification: CE, ISO 9001:2000, ISO 9001:2008
Standard: GB, ASTM
Surface Treatment: Spray-Paint
Manufacturing Process: Casting
Material: Ht150 Ht200 Cast Steel
Color: Customized
Customization:
Available

|

Customized Request

wheel pulley

What is the role of wheel pulleys in HVAC systems and air conditioning units?

Wheel pulleys serve important functions in HVAC systems and air conditioning units, contributing to their overall operation and efficiency. Here’s a detailed explanation:

1. Blower Motor Operation:

In HVAC systems and air conditioning units, wheel pulleys are utilized to drive the blower motor. The blower motor is responsible for circulating air through the system, facilitating the movement of conditioned air into the desired space. The wheel pulley, often connected to the motor shaft, transfers rotational motion from the motor to the blower wheel. This enables the blower wheel to spin and generate the necessary airflow for proper ventilation and temperature control.

2. Fan Speed Control:

Wheel pulleys play a role in controlling the speed of fans or blowers in HVAC systems. By employing pulleys of different sizes, the rotational speed of the blower wheel can be adjusted. A larger pulley size results in slower fan speed, while a smaller pulley size increases the speed. This allows for precise control of airflow and enables the HVAC system to adapt to varying cooling or heating requirements in different scenarios.

3. Belt-Driven Systems:

HVAC systems often utilize belt-driven mechanisms, where wheel pulleys are an integral component. A belt connects the motor’s pulley to the pulley on the blower wheel, allowing power transmission between the two components. Wheel pulleys ensure proper engagement with the belt, maintaining an effective grip and minimizing slippage. This reliable power transmission is crucial for the consistent operation of the blower motor and the smooth functioning of the HVAC system.

4. Tension and Alignment:

Wheel pulleys in HVAC systems help maintain proper tension and alignment of belts. Tensioning mechanisms, such as adjustable pulley positions or tensioners, are employed to ensure optimal tension in the belts. Proper tension prevents belt slippage and ensures that the belts remain tightly engaged with the wheel pulleys. Additionally, wheel pulleys may incorporate features like crowned surfaces or tracking guides to aid in belt alignment, reducing the risk of misalignment and optimizing the system’s performance.

5. Reduced Vibration and Noise:

Wheel pulleys contribute to the smooth and quiet operation of HVAC systems. They are often equipped with bearings or bushings that reduce friction and minimize vibrations. The smooth rotation of wheel pulleys reduces noise levels, ensuring a more comfortable and peaceful environment in buildings where the HVAC system is installed.

6. Maintenance and Replacement:

Proper maintenance and timely replacement of wheel pulleys are important in HVAC systems and air conditioning units. Regular inspection helps identify any wear, misalignment, or damage to the pulleys or belts, ensuring optimal performance and preventing potential failures. When necessary, damaged or worn wheel pulleys should be replaced to maintain the reliability and functionality of the HVAC system.

Overall, wheel pulleys play a significant role in HVAC systems and air conditioning units by facilitating blower motor operation, controlling fan speed, enabling belt-driven systems, maintaining tension and alignment, and contributing to a smooth and quiet operation. Their proper functioning and maintenance are essential for efficient air circulation and temperature control in various residential, commercial, and industrial settings.

wheel pulley

What safety considerations should be kept in mind when working with wheel pulleys?

Working with wheel pulleys requires adherence to certain safety considerations to ensure the well-being of individuals and the proper functioning of the equipment. Here are important safety considerations to keep in mind:

1. Proper Guarding:

Wheel pulleys should be properly guarded to prevent accidental contact with moving parts. Guards should be installed to cover the pulley and belt or rope to minimize the risk of entanglement or injury. This is especially important in areas where personnel or operators are present.

2. Lockout/Tagout Procedures:

When performing maintenance or repair tasks involving wheel pulleys, lockout/tagout procedures should be followed. This involves isolating the power source, such as shutting off the equipment or disconnecting the power supply, and using lockout/tagout devices to prevent accidental energization. This ensures that the pulley remains stationary and prevents unexpected movement that could cause injury.

3. Personal Protective Equipment (PPE):

Appropriate personal protective equipment should be worn when working with wheel pulleys. This may include safety glasses or goggles to protect the eyes from flying debris, gloves to protect hands during handling or maintenance tasks, and other PPE as necessary based on the specific work environment and hazards present.

4. Regular Maintenance and Inspection:

Regular maintenance and inspection of wheel pulleys are essential for safe operation. Inspect pulleys for signs of wear, damage, or misalignment, and ensure proper lubrication of bearings and other moving parts. Any worn or damaged pulleys should be promptly replaced to prevent failures that could lead to accidents.

5. Proper Training and Supervision:

Individuals working with wheel pulleys should receive proper training on their safe operation, maintenance procedures, and the potential hazards associated with them. Adequate supervision should be provided, especially for individuals who are new to working with wheel pulleys or are performing complex tasks.

6. Load Capacity and Operating Limits:

Ensure that the wheel pulleys are used within their specified load capacity and operating limits. Overloading the pulleys can lead to premature failure, increased wear, and potential accidents. Refer to the manufacturer’s guidelines or technical specifications to determine the appropriate load capacity and operating limits.

7. Clear Work Area:

Keep the work area around wheel pulleys clear of obstructions, debris, or loose objects that could interfere with their operation. This helps prevent accidents, tripping hazards, or damage to the equipment.

8. Risk Assessment:

Conduct a thorough risk assessment to identify potential hazards associated with working with wheel pulleys. Take appropriate measures to mitigate these risks, such as implementing safety procedures, providing adequate training, and using safety devices or engineering controls.

It is important to prioritize safety when working with wheel pulleys. By following proper safety precautions, individuals can minimize the risk of accidents, injuries, and equipment damage, ensuring a safe working environment.

wheel pulley

What advantages do wheel pulleys offer for power transmission?

Wheel pulleys offer several advantages for power transmission in machinery and mechanical systems. Here’s a detailed explanation of the advantages:

1. Speed Ratio Variation:

Wheel pulleys allow for speed ratio variation between the input and output shafts. By using pulleys of different sizes, the rotational speed can be adjusted, providing flexibility in power transmission systems. This advantage is particularly useful in applications where different speeds are required for different tasks or operating conditions.

2. Power Amplification:

Wheel pulleys can be designed with different diameters, allowing for power amplification. By increasing the diameter of the output pulley compared to the input pulley, the output torque can be increased while reducing the rotational speed. This power amplification capability is beneficial in applications that require higher torque at lower speeds.

3. Mechanical Advantage:

Wheel pulleys provide a mechanical advantage by utilizing the principle of leverage. By employing different pulley sizes, a smaller input force can be used to generate a larger output force. This advantage is particularly valuable in applications that involve lifting heavy loads or performing tasks that require significant force.

4. Smooth and Continuous Power Transmission:

Wheel pulleys, when used with compatible belts or ropes, offer smooth and continuous power transmission. The flexible nature of belts and ropes allows for shock absorption and dampening of vibrations, resulting in reduced noise and smoother operation. This advantage is crucial in applications where precise and consistent power transfer is required.

5. Compact and Lightweight Design:

Wheel pulleys have a compact and lightweight design, making them suitable for various machinery and equipment. Their small size and light weight contribute to space-saving and ease of installation. This advantage is particularly beneficial in applications where weight and size considerations are important, such as portable equipment or systems with limited space.

6. Cost-Effectiveness:

Wheel pulleys are cost-effective components for power transmission. They are relatively simple in design and construction, resulting in lower production costs compared to other power transmission mechanisms. Additionally, their durability and low maintenance requirements contribute to long-term cost savings.

7. Versatility and Compatibility:

Wheel pulleys are versatile components that can be used in a wide range of applications and systems. They are compatible with various types of belts, ropes, or cables, allowing for flexibility in power transmission setups. This advantage enables the integration of wheel pulleys into diverse machinery and equipment.

8. Ease of Adjustment and Replacement:

Wheel pulleys offer ease of adjustment and replacement. By changing the size or configuration of the pulleys, the power transmission characteristics can be modified to suit specific requirements. Additionally, worn or damaged pulleys can be readily replaced, minimizing downtime and maintenance efforts.

These advantages make wheel pulleys a popular choice for power transmission in machinery and mechanical systems. Their ability to vary speed ratios, provide mechanical advantage, offer smooth power transfer, and their cost-effectiveness contribute to efficient and reliable operation in a wide range of applications.

China OEM Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   double pulley	China OEM Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   double pulley
editor by CX

2024-02-03