China Custom Heavy Duty Precision Agricultural Cast Iron Pulley Wheels alternator pulley

Item Description

Common Products      
 Application/Service Region
 
Steel Areas Solution for Automobile, Agriculture device, Design Machine, transportation gear, Valve and Pump program, Agriculture device steel Parts, motor bracket, truck chassis bracket, equipment box , gear housing , gear go over, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission equipment, sprocket, chains and so forth.
 
 Main blank Process for Casting  
Sand Casting , Resin Sand Casting, Eco-friendly Sand Casting, Shell Molding, Automated Molding, Misplaced Wax Casting, Dropped Foam Molding Casting
 
 Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Approach,
CT8-9 for Shell Molding and Lost Foam Molding Casting Approach
CT10-eleven for Handbook Molding Sand  casting Procedure
 Applicable Material  
See Desk Beneath (Ductile Iron Casting, Grey Iron Casting)
OR In accordance to client prerequisite
 
 Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to client requirement
 Casting Blank Excess weight Selection from .01kg-1000kg for casting iron
 Applicable Machining Procedure  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From .005mm-.01mm-.1mm
 Machined Floor High quality Ra .8-Ra3.2, according to buyer prerequisite
 Applicable Heat Remedy  
Normalization , annealing, quenching and tempering, Situation Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Complete Surface  Treatment  
Shot/sand blast, sharpening, Area passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Complete Painting.
 
 MOQ For iron casting : 100pcs
For Machining : 50pcs
 Lead Time 45days from the receipt date of deposit for massive size cast pulley

 
Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Wonderful Britain
BS
Netherlands
NEN
Sweden
MNC
United states
ASTM A536
EN-GJS-350-22-LT GGG-35.three FGS 370-17 370/seventeen GN 38 0571 -15 —-
EN-GJS-400-18-LT GGG-40.3     —- —- —- —- sixty-40-eighteen
EN-GJS-400-15 GGG-forty FGS-four hundred-12 420/12 GN forty two 0571 -02 60-forty-eighteen
EN-GJS-four hundred-ten —- —- 420/twelve —- —- 65-45-12
EN-GJS-500-7 GGG-fifty FGS-five hundred-seven 500/seven GN 50 0727-02 sixty five-45-twelve/
eighty-fifty five-06
EN-GJS-600-three GGG-sixty FGS-600-3 600/3 GN sixty 571-03 80-55-06
EN-GJS-700-two GGG-70 FGS-seven hundred-2 seven hundred/two GN 70 571-01 a hundred-70-03
EN-GJS-800-2 GGG-80 FGS-800-2 800/two     120-90-02
EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A —- —- —- —- 850-550-ten
EN-GJS-AX NiSiCr35 5 2 GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S —- —- Type D-5S

 
Gray Iron Casting Substance Comparison Desk:

Forged iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Wonderful Britain
BS
Netherlands
NEN
Sweden
MNC
Usa
ASTM A48
EN-GJL-a hundred and fifty GG-15 Ft fifteen D Grade a hundred and fifty GG fifteen 01 15-00 twenty B / 25 B
EN-GJL-two hundred GG-twenty Ft twenty D Grade one hundred eighty/220 GG twenty 01 twenty-00 25 B / 30 B
EN-GJL-250 GG-twenty five Ft twenty five D Grade 220/260 GG 25 01 25-00 35 B / 40 B
EN-GJL-three hundred GG thirty Ft thirty D Quality three hundred GG thirty 01 thirty-00 40B / 45 B

 

 

Our Package deal :

Packing & Shipping and delivery  (Present As Previously mentioned):
Inner Packing →Strong & water-proof plastic big is packed within, to hold the product in secure problem.
Or as consumer requests.

Outer Packing →Multilayer wood box with powerful bandages, used for regular export bundle.
Or custom-made as for every customer’s requirements.

Our Business

                       ZheJiang CZPT Equipment Manufacture Co., Ltd.
                                                                                                   –Branch of CZPT Ltd. 

We focus in Metal Elements Solution for Motor vehicle, Agriculture equipment, Development Machine, transportation equipment, Valve and Pump program and many others. 

With retaining production procedure design, high quality plHangZhou, crucial manufacturing procedures and ultimate good quality control in property.
We are mastering essential competence to offer good quality mechanical elements and assembly to our customers for each Chinese and Export Market place .

To fulfill distinct mechanical and useful specifications from our consumers we are generating a big assortment of metal merchandise for our clients on base of diverse blanks solutions and technologies.
These blanks remedies and technologies consist of procedures of Iron Casting, Steel Casting, Stainless Metal Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s style approach, we are giving skilled enter to our consumers in conditions of procedure feasibility, cost reduction and purpose strategy.

                You are welcome to contact us for technological enquiry and enterprise cooperation.

FAQ:
1. Are you a maker or a investing business?
We are a expert producer with above fifteen years’ export encounter for developing and generating car machinery parts.

2. How can I get some samples?
If you need to have, we are glad to provide you samples for totally free, but the new consumers are anticipated to pay out the courier expense,
and the cost will be deducted from the payment for official purchase.

three. Can you make casting in accordance to our drawing?
Indeed, we can make casting in accordance to your drawing, 2nd drawing, or 3D cad model. If the 3D cad product can be equipped,
the development of the tooling can be more successful. But without 3D, based mostly on 2nd drawing we can still make the samples properly accredited.

4. Can you make casting based mostly on our samples?
Indeed, we can make measurement based mostly on your samples to make drawings for tooling making.

five. What’s your top quality handle unit in property?
We have spectrometer in property to monitor the chemical house, tensile test equipment to management the mechanical property and UT Sonic as NDT examining approach to manage the casting detect under the surface area of casting.

US $1-6
/ kg
|
1 kg

(Min. Order)

###

Casting Method: Iron Casting
Casting Form Material: Ggg50, Option Ggg60, ASTM80-55-06
Casting Metal: Cast Iron
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: Ra25-100

###

Samples:
US$ 1.12/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

General Products      
 Application/Service Area
 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 
 Main blank Process for Casting  
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 
 Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process
 Applicable Material  
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 
 Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement
 Casting Blank Weight Range from 0.01kg-1000kg for casting iron
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2, according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment  
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 
 MOQ For iron casting : 100pcs
For Machining : 50pcs
 Lead Time 45days from the receipt date of deposit for big size cast pulley

###

Cast iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A536
EN-GJS-350-22-LT GGG-35.3 FGS 370-17 370/17 GN 38 0717-15 —-
EN-GJS-400-18-LT GGG-40.3     —- —- —- —- 60-40-18
EN-GJS-400-15 GGG-40 FGS-400-12 420/12 GN 42 0717-02 60-40-18
EN-GJS-400-10 —- —- 420/12 —- —- 65-45-12
EN-GJS-500-7 GGG-50 FGS-500-7 500/7 GN 50 0727-02 65-45-12/
80-55-06
EN-GJS-600-3 GGG-60 FGS-600-3 600/3 GN 60 0732-03 80-55-06
EN-GJS-700-2 GGG-70 FGS-700-2 700/2 GN 70 0737-01 100-70-03
EN-GJS-800-2 GGG-80 FGS-800-2 800/2     120-90-02
EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A —- —- —- —- 850-550-10
EN-GJS-AX NiSiCr35 5 2 GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S —- —- Type D-5S

###

Cast iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A48
EN-GJL-150 GG-15 Ft 15 D Grade 150 GG 15 01 15-00 20 B / 25 B
EN-GJL-200 GG-20 Ft 20 D Grade 180/220 GG 20 01 20-00 25 B / 30 B
EN-GJL-250 GG-25 Ft 25 D Grade 220/260 GG 25 01 25-00 35 B / 40 B
EN-GJL-300 GG 30 Ft 30 D Grade 300 GG 30 01 30-00 40B / 45 B
US $1-6
/ kg
|
1 kg

(Min. Order)

###

Casting Method: Iron Casting
Casting Form Material: Ggg50, Option Ggg60, ASTM80-55-06
Casting Metal: Cast Iron
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: Ra25-100

###

Samples:
US$ 1.12/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

General Products      
 Application/Service Area
 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 
 Main blank Process for Casting  
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 
 Blanks Tolerance -Casting  Tolerance CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process
 Applicable Material  
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 
 Casting Blank Size  /Dimensions 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement
 Casting Blank Weight Range from 0.01kg-1000kg for casting iron
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2, according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment  
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 
 MOQ For iron casting : 100pcs
For Machining : 50pcs
 Lead Time 45days from the receipt date of deposit for big size cast pulley

###

Cast iron with nomular graphite
DIN EN 1563
Germany
DIN 1693
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A536
EN-GJS-350-22-LT GGG-35.3 FGS 370-17 370/17 GN 38 0717-15 —-
EN-GJS-400-18-LT GGG-40.3     —- —- —- —- 60-40-18
EN-GJS-400-15 GGG-40 FGS-400-12 420/12 GN 42 0717-02 60-40-18
EN-GJS-400-10 —- —- 420/12 —- —- 65-45-12
EN-GJS-500-7 GGG-50 FGS-500-7 500/7 GN 50 0727-02 65-45-12/
80-55-06
EN-GJS-600-3 GGG-60 FGS-600-3 600/3 GN 60 0732-03 80-55-06
EN-GJS-700-2 GGG-70 FGS-700-2 700/2 GN 70 0737-01 100-70-03
EN-GJS-800-2 GGG-80 FGS-800-2 800/2     120-90-02
EN-GJS-1000-5 (DIN EN 1564) GGG-100B/A —- —- —- —- 850-550-10
EN-GJS-AX NiSiCr35 5 2 GGG-
NiSiCr 35 5 2
FGS-
Ni35Si5Cr2
S5S —- —- Type D-5S

###

Cast iron with lamellar graphite
DIN EN 1561
Germany
DIN 1691
France
NF
Great Britain
BS
Netherlands
NEN
Sweden
MNC
USA
ASTM A48
EN-GJL-150 GG-15 Ft 15 D Grade 150 GG 15 01 15-00 20 B / 25 B
EN-GJL-200 GG-20 Ft 20 D Grade 180/220 GG 20 01 20-00 25 B / 30 B
EN-GJL-250 GG-25 Ft 25 D Grade 220/260 GG 25 01 25-00 35 B / 40 B
EN-GJL-300 GG 30 Ft 30 D Grade 300 GG 30 01 30-00 40B / 45 B

Pulley Type

There are several types of pulleys. These include fixed pulleys, load multipliers and movable pulleys. Below is a description of each pulley type. A load multiplier is a special type of pulley with multiple wheels for increased lifting capacity. It is used in a wide range of applications including power transmission and construction. Some common uses of pulleys are listed below.

moving pulley

Movable pulleys work by transferring the weight of a load to another object of the same mass. Since a live pulley is inherently frictionless and weightless, the force required to lift a load with it is the same as the weight of the load. This principle applies to tall buildings and residences. It is an excellent choice for lifting heavy objects such as furniture and washing machines.
A pulley is a mechanical device with a wheel that rotates on a shaft. The axle is attached to the wheel and is usually fixed. The movable pulley can be fixed or movable, both of which can change the direction of the force on the rope. Some pulleys can also change the magnitude and direction of the force. They are ideal for a variety of applications, from lifting heavy objects to transporting objects.
Another type of movable pulley works by transmitting force to another object. It has a free axis and the total force provided by the rope tension is balanced. Since the tension on the rope is constant in each segment, pulling one end of the rope will double the force on the shaft, resulting in two mechanical advantages. This mechanical advantage is the main reason why movable pulleys are so versatile.
Another form of moving pulley is called a KWL diagram. The KWL diagram summarizes the basic concepts of the drive wheel. KWL diagrams are an excellent way to assess a student’s understanding of the concepts discussed in the course. Word questions are a great way to check whether students understand concepts. When students answer the word questions correctly, the answer is yes!
pulley

Fixed wheel pulley

If you need to move heavy objects, a single fixed wheel pulley is not a good choice. Using a single fixed pulley might be similar to using a handbag, but it’s not very convenient. This type of pulley system relies on friction to transmit motion. As a result, it can slip and isn’t always reliable. Fortunately, you can find other options that work just as well.
Fixed pulleys are the most basic type of pulley. They consist of grooved wheels and ropes attached to objects. These pulleys make lifting easier. Because the rope or cable only moves in one direction, the movement of the object feels lighter. And they are also easy to install. However, before you buy a fixed wheel pulley, make sure it is strong enough to support the weight of the load.
The disadvantages of fixed pulleys are obvious. One of them is the lack of mechanical advantage. A fixed pulley pulls up with the same force as a single moving pulley, and a single fixed pulley is not particularly effective as a force multiplier. However, the effect is more pronounced when you combine multiple fixed-wheel pulleys. You will get double the power! So what do fixed wheel pulleys have to offer?
Fixed wheel pulleys can be as small as a ring. A single ring pulley requires twice as much force as the weight being pulled. Adding more loops to the rope will reduce the effort required to pull the weight. The mechanical advantage of a fixed pulley is proportional to the number of strands running to the free pulley. A 100-pound pull on the free end will lift a 300-pound load.
pulley

composite pulley

Compound pulleys are pulleys that can be used to change the direction of a control wire. It can also be used to modify the mechanical force of the wire by moving the item it is connected to. In galleons, compound pulleys are more common. They are often combined with other ropes for mechanical advantage. Here are some common uses for composite pulleys.
The ideal mechanical advantage of a pulley is equal to the number of rope segments that pull up the load. This means that the more rope segments, the less force is required. A compound pulley will have the ideal mechanical advantage of 2, which means it will generate more force than a simple pulley. Composite pulleys are also more efficient at transmitting force because their number of rope segments is usually equal to the unit weight.
Composite pulley systems use more than two pulleys and ropes. More pulleys will reduce the force required to move heavier objects. They are usually used in large sailboats. The system is also used on construction sites. It can be used for a variety of applications, including lifting large objects or transmitting electricity. You can imagine how it would change your life if you had to move a large sailboat, but the result would be the same: a composite pulley system would make it easier to lift a large sailboat.
Composite pulleys are also known as fixed pulleys. The fixed pulley is stationary, and the movable pulley moves back and forth. The latter is more effective when used with a detachable cord or strap. On the other hand, a moving pulley is a moving pulley and it gives you a mechanical advantage. You can imagine this pulley on a flagpole.

load multiplier

The multiplication system has three basic parts: the rope grab, the connector, and the pulley. While some basic multipliers may combine the three parts, the concept remains the same. The multiplication system can make pulling the rope easier by reducing the amount of friction that occurs. Below are some examples of multiplication systems. A compact rope grab is a great option for resetting the multiplier.
The load reduction that a pulley system can achieve is proportional to the number of ropes used to support it. Although most utility pulley systems use only four ropes, the theoretical maximum load reduction is a quarter of the actual load. In other words, the four-wheel system only reduces the weight of a 1,000-pound load by a quarter. That would require 167 pounds of force, a far cry from the 500-pound load a single pulley system can achieve.
The mechanical advantage of a pulley system can be calculated by calculating the ratio between the forces exerted on each wire. For example, a 90-kilogram load is supported by three ropes, each weighing about thirty-five pounds. The ropes on pulleys A and B each carry a load of 60 kg. Using this formula, a single pulley system will yield a mechanical advantage over two tractors.
To calculate the force required to pull the rope over the pulley, measure the angle and deflection between the ropes. The deflection angle when added to the included angle should equal 180 degrees. A 75 degree angle requires 159% of the load force. This means a total load multiplier of four. This formula is an important tool for calculating the force multiple of the pulley.
pulley

Disadvantages of fixed pulleys

There are two basic types of pulleys: movable and fixed. Active pulleys are more advanced, allowing the pulley to move according to the load. They reduce the force required to lift the load. Active roller pulleys are more compact and therefore take up less space. Both types are good for lifting heavier objects, but they each have their pros and cons.
Fixed wheel pulleys can be used to lift heavy objects. This type of pulley consists of a wheel with a fixed shaft that has grooves on its edges for guiding ropes or cables. This is a simple machine as no motor or engine is required to lift objects. When two or more wheels are used together, the ropes around the wheels form a powerful hoist.
Single wheel pulleys are not suitable for lifting. They tend to push things down. Also, they are unreliable because they rely on friction and can slip. Also, a single wheel pulley would require a lot of space. Another disadvantage of fixed-wheel pulleys is that they make it difficult to move heavy objects easily. Single fixed-wheel pulleys also tend to slip easily, making them a poor choice for many applications.
Fixed wheel pulleys are also easier to install and maintain than manually operated ones. It requires less space and lubrication than manual pulleys. Manual pulleys can cause injury because the operator will be lifting the full weight of the heavy object. Additionally, rope slippage can lead to muscle strains and rope burns. And the system requires frequent maintenance.

China Custom Heavy Duty Precision Agricultural Cast Iron Pulley Wheels     alternator pulley	China Custom Heavy Duty Precision Agricultural Cast Iron Pulley Wheels     alternator pulley
editor by czh 2023-01-16