China Custom Head Sheave/ Sheave Pulley/Lifting Equipment Guide Wheel Device with high quality

Product Description

Head Sheave/ Sheave Pulley/Lifting Equipment Xihu (West Lake) Dis. Wheel Device

 

Introduction:
Mine hoist can be divided into 2 kinds; 1 kind is JKE series single rope mining hoist and the other is Multi-rope friction hoist. 
This series mine hoist including 2m-5m single tubular and double tubular types, and can be used for mining hoist, personnel lifting and material and equipment descending from vertical shafts or inclined shafts of coal, metal and nonmetal ores.
JK mine hoist is mainly used in inclined roadways and wells of coal mines, metal mines and non-metal mines to hoist or lower personnel and materials.

Technical parameters:

Model Drum Tension
PF
Tension 
Differe
 
Rope
Diameter
Lift height (m) Max 
Speed
Reduce 
speed ratio
Motor
Speed
 
Number Dia Width 1-layer 2-layer 3-layer
 
   
m KN mm m m/s r/min
JK-2×1.5/20 1 2.0 1.5 62 24 305 650 1571 5.2 20.0 1000
JK-2×1.5/31.5 31.5
JK-2×1.8/20 1.80 375 797 1246 20.0
JK-2×1.8/31.5 31.5
JK-2.5×2/20 2.5 2.00 83 28 448 945 1475 5.0 20.0 750
JK-2.5×2/31.5 31.5
JK-2.5×2.3/20 2.30 525 1100 1712 20.0
JK-2.5×2.3/31.5 31.5
JK-3×2.2/20 3.0 2.20 135 36 458 966 1513 6.0 20.0
2JK-2×1/11.2 2 2.0 1.00 62 40 24 182 406 652 7.0 11.2
2JK-2×1/20 20.0
2JK-2×1/31.5 31.5
2JK-2×1.25/11.2 1.25 242 528 838 11.2
2JK-2×1.25/20 20.0
2JK-2×1.25/31.5 31.5
2JK-2.5×1.2/11.2 2.5 1.20 83 65 28 843 8.8 11.2
2JK-2.5×1.2/20 20.0
2JK-2.5×1.2/31.5 31.5
2JK-2.5×1.5/11.2 2.5 1.50 83 65 28 319 685 1080 8.8 11.2
2JK-2.5×1.5/20 20.0
2JK-2.5×1.5/31.5 31.5
2JK-3×1.5/11.2 3.0 135 90 36 289 624 994 10.5 11.2
2JK-3×1.5/20 20.0
2JK-3×1.5/31.5 31.5
2JK-3×1.8/11.2 1.80 362 770 1217 11.2
2JK-3×1.8/20 20.0
2JK-3×1.8/31.5 31.5
2JK-3.5×1.7/11.2 3.5 1.70 170 115 40 349 746 12.6 11.2
2JK-3.5×1.7/20 20.0
2JK-3.5×2.1/11.2 2.10 450 950 11.2
2JK-3.5×2.1/11.2 20.0
2JK-4×2.1/10 4.0 245 160 48 421 891 12.6 10.0 600
2JK-4×2.1/11.2 11.2
2JK-4×2.1/20 20.0
2JK-5×2.3/10 5.0 2.30 280 180 52 533 12 10.0 500
2JK-5×2.3/11.2  

Possible defects:

Defect Causes
Unfilled sections Insufficient material
Low pouring temperature
Porosity Melt temperature is too high
Non-uniform cooling rate
Sand has low permeability
Hot tearing Non-uniform cooling rate
Surface projections Erosion of sand mold interior
A crack in the sand mold
Mold halves shift

FAQ
Q: How about the quality of your products?
A: Our machines are manufactured strictly according to national and international standards, and we take a test on each equipment before delivery.
 
 
Q: How about the price?
A: We are manufactory, and we can give you lower price than those trade companies. Besides, customers from Made in China can get a discount.
 
Q: Do you provide after-sale service?
A: Yes. The warranty period of our machines is 1 year, and we have a professional after-sale team to promptly and thoroughly solve your problems.
 
Q: Do you provide equipment operation training?
A: Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training. All of our engineers have passports.

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Certification: CE, ISO 9001:2008
Standard: ASME, BS, ANSI, GB, ASTM, DIN
Surface Treatment: Sand Blast
Manufacturing Process: Casting
Material: Alloy Steel
Name: Shaft Lifting
Customization:
Available

|

Customized Request

wheel pulley

How do wheel pulleys contribute to efficient power transmission?

Wheel pulleys play a crucial role in facilitating efficient power transmission in mechanical systems. Here’s a detailed explanation:

1. Belt Engagement:

Wheel pulleys use belts to transmit power from one component to another. The design of the pulley ensures proper engagement with the belt, creating a positive grip that minimizes slippage. The belt wraps around the pulley’s circumference, maximizing the contact area and enhancing the transfer of rotational motion. This secure and efficient belt engagement allows for the effective transmission of power.

2. Mechanical Advantage:

Wheel pulleys are often used in conjunction with different-sized pulleys to create mechanical advantage. By varying the diameter of the pulleys in a system, the speed and torque can be adjusted to meet specific requirements. For example, a larger pulley driving a smaller pulley results in increased torque at the expense of speed, while a smaller driving pulley with a larger driven pulley increases speed at the expense of torque. This mechanical advantage enables efficient power transmission by matching the system’s power requirements.

3. Reduced Slippage:

Wheel pulleys are designed to minimize belt slippage during power transmission. The pulley’s groove profile and dimensions are carefully engineered to match the belt type and size, ensuring proper alignment and preventing the belt from slipping off the pulley. Additionally, tensioning mechanisms can be incorporated to maintain the optimal tension in the belt, further reducing the risk of slippage. By reducing slippage, wheel pulleys ensure that the transmitted power reaches the intended components efficiently.

4. Smooth Operation:

Wheel pulleys contribute to efficient power transmission by providing smooth operation. They are often equipped with bearings or bushings that reduce friction and enable the pulley to rotate smoothly. This smooth rotation minimizes energy losses due to friction, ensuring that the power is effectively transferred from the driving component to the driven component with minimal wastage.

5. Versatility and Adaptability:

Wheel pulleys offer versatility and adaptability in power transmission systems. They can accommodate various belt types, sizes, and materials, allowing for flexibility in system design and optimization. This versatility enables engineers to select the most appropriate belt and pulley combination for the specific power transmission requirements, maximizing efficiency.

6. Maintenance and Lubrication:

Proper maintenance and lubrication of wheel pulleys contribute to efficient power transmission. Regular inspection and maintenance help identify any issues or wear that may affect the pulley’s performance. Additionally, applying appropriate lubrication to the pulley’s bearings or bushings reduces friction, ensuring smooth operation and efficient power transfer.

Overall, wheel pulleys contribute to efficient power transmission through their effective belt engagement, mechanical advantage, reduced slippage, smooth operation, versatility, and proper maintenance practices. By optimizing these factors, wheel pulleys enable reliable and efficient power transfer in a wide range of mechanical systems and applications.

wheel pulley

How does the design of a wheel pulley affect its performance?

The design of a wheel pulley plays a crucial role in determining its performance characteristics. Here’s a detailed explanation of how the design of a wheel pulley affects its performance:

1. Groove Profile:

The groove profile of the wheel pulley is designed to match the shape and dimensions of the belt, rope, or cable used in the power transmission system. An appropriate groove profile ensures proper belt tracking, maximum contact area, and effective power transmission. The design of the groove can also minimize slippage and maximize grip, enhancing the overall performance of the pulley.

2. Diameter and Size:

The diameter and size of the wheel pulley impact its mechanical advantage and speed ratio in the power transmission system. By adjusting the pulley’s diameter or size, the speed and torque can be modified to meet the requirements of the application. A larger pulley diameter can provide higher belt or rope speeds, while a smaller pulley diameter can increase torque output.

3. Material Selection:

The choice of material for the wheel pulley affects its durability, strength, and resistance to wear and corrosion. Common materials used for wheel pulleys include metals such as steel, aluminum, or cast iron, as well as high-strength plastics. The material selection is based on factors such as load capacity, operating conditions, and environmental considerations. The right material choice ensures optimal performance and longevity of the pulley.

4. Construction and Reinforcement:

The construction and reinforcement of the wheel pulley are important for its ability to withstand the anticipated loads and stresses. The pulley may have additional features such as flanges, spokes, or ribs to increase structural integrity and distribute the load evenly. Reinforcement techniques such as ribbing, webbing, or strengthening inserts can enhance the pulley’s performance under heavy loads or high-speed applications.

5. Balance and Alignment:

The balance and alignment of the wheel pulley are critical for smooth operation and to minimize vibrations. Imbalances or misalignments can lead to excessive wear, noise, and reduced efficiency. Proper manufacturing techniques and precision machining ensure that the pulley is well-balanced and aligned, resulting in improved performance and longevity.

6. Bearing and Shaft Design:

The bearing and shaft design of the wheel pulley are essential for its rotational stability and smooth operation. High-quality bearings, selected based on load capacity and speed requirements, ensure low friction and reliable performance. The shaft design, including length, diameter, and keyway specifications, is tailored to handle the anticipated loads and provide secure power transmission.

7. Surface Coatings and Treatments:

In certain applications, wheel pulleys may undergo surface coatings or treatments to enhance their performance. Coatings such as corrosion-resistant finishes or low-friction coatings can reduce wear and extend the pulley’s lifespan. Surface treatments can also improve grip and reduce slippage, leading to better power transmission efficiency.

By considering factors such as groove profile, diameter and size, material selection, construction and reinforcement, balance and alignment, bearing and shaft design, and surface coatings or treatments, the design of a wheel pulley can significantly impact its performance. A well-designed pulley ensures optimal power transmission, efficiency, durability, and reliability in various applications.

wheel pulley

What is a wheel pulley, and how is it used in mechanical systems?

A wheel pulley is a type of pulley that is specifically designed in the shape of a wheel. It consists of a circular disc with a groove or grooves along its circumference, which allows for the engagement of a belt or rope. Here’s a detailed explanation of what a wheel pulley is and how it is used in mechanical systems:

1. Function:

A wheel pulley is primarily used to transmit rotational motion and power between different components in a mechanical system. It serves as a connection point for a belt or rope, which is wrapped around the groove of the pulley. As the pulley rotates, the belt or rope moves along with it, transferring the motion and power to other parts of the system.

2. Power Transmission:

The main purpose of a wheel pulley is to facilitate power transmission. By connecting the pulley to a power source, such as an electric motor or an engine, and using a belt or rope, the rotational motion and power generated by the source can be transferred to other components or machines in the system. This enables the operation of various mechanical functions, such as driving conveyor belts, operating machinery, or lifting heavy loads.

3. Speed and Torque Regulation:

Wheel pulleys are also used to regulate the speed and torque in mechanical systems. By changing the size of the pulley or using pulleys of different diameters, the speed ratio between the input and output components can be adjusted. This allows for the control of rotational speed and the amplification or reduction of torque, depending on the specific requirements of the system.

4. Mechanical Advantage:

Wheel pulleys can provide mechanical advantage in certain applications. By utilizing a combination of pulleys, such as multiple pulleys of different sizes or incorporating a system of fixed and movable pulleys, mechanical advantage can be achieved. This can be beneficial in situations where a higher force is required to move or lift heavy objects, as the pulley system allows for the distribution of force over a larger area, reducing the effort needed.

5. Belt or Rope Engagement:

Wheel pulleys are designed with a groove or grooves along the circumference to ensure proper engagement of the belt or rope. This groove provides a secure grip on the belt or rope, preventing slippage and ensuring efficient power transmission. The groove profile may vary depending on the type of belt or rope being used, such as V-belts, flat belts, or round belts.

6. Applications:

Wheel pulleys are utilized in various mechanical systems across different industries. They can be found in machinery, automotive systems, conveyor systems, lifting equipment, and many other applications where rotational motion and power transmission are required.

7. Maintenance and Lubrication:

Proper maintenance and periodic lubrication of wheel pulleys are important to ensure their smooth operation and longevity. Regular inspection, cleaning, and lubrication help prevent wear, reduce friction, and maintain the efficiency of the pulley system.

Overall, wheel pulleys are essential components in mechanical systems, enabling power transmission, speed regulation, and mechanical advantage. They provide a reliable and efficient means of transferring rotational motion and power, contributing to the functionality and operation of various machines and equipment.

China Custom Head Sheave/ Sheave Pulley/Lifting Equipment Guide Wheel Device   with high quality China Custom Head Sheave/ Sheave Pulley/Lifting Equipment Guide Wheel Device   with high quality
editor by CX

2024-04-04

Tags: sheave